Wednesday, December 12, 2012

Kids Train/Craft Table

 This table is designed to enable train play as well as craft work (drawing, writing, etc). Most play tables out there are designed for either/ or but none really for both. Train tables are set apart by the rim around the table to keep the trains and tracks on the surface, but this impedes writing at the table. Craft tables don't have this rim and look more like a regular desk.

 I combined both into my own design by cutting out a portion of the front rail making it flush with the table top enabling easier writing and drawing, and I cut a slot into a side rail to feed the paper through when writing. By cutting a slot, you still have a rim to hold the trains and toys on the table top.

 I used white oak for the legs, and red oak for the rails and dowel brackets. The table top is 3/4" melamine. The dowel 'wheel' is walnut. There is a maple cross support beam under the table.

Cutting and fitting the box joints:
They were cut on the table saw with a simple homemade box joint jig.Combination square and knife used to make slight marking cut which will reduce tear-out on box joints.




Chamfer here was cut on the table saw with blade at 45 degrees

Round over completed with files and rasps



Legs:
The legs were cut from 8 quarter material and planed to a final thickness of just under 2 inches. To attach them to the table top I cut a half tenon, or half lap which the table top rails will rest on. The top portion of the tenon will act as a support for the tabletop. The half laps were cut on the table saw with a dado blade.


  
In this pic I have put the leg blank in a notched block which puts the edges up and I
am hand planing a round over on each edge.


Rail Cutouts:
The table top rails have some features that allow the table to act as a train table and a drawing table.

Cutting a stopped slot on the horizontal router table with a 1/4" spiral up-cut bit.

Cutout here was first done on table saw with dado blade, then coping saw to trim close to profile

File and rasps and chisels clean up the profile

Finish sanding gets it ready


Dowel Brackets:
The paper roll is housed in a dowel supported by brackets that are mortised into the legs.
Using hardboard template for mortise layout
Layout marked with knife
Chisel work to clean out mortise
Forstner bit used to drill hole for dowel. Backing board underneath to reduce tear out.
Jigsaw used to cut profile.
Completed mortise and bracket. Bracket cleaned up with files and rasps.

attaching the bracket with glue and screws.

Completed bracket in place


Cross beam construction: a maple rail set into notches in oak brackets.




PEN HOLDER:
There is a small channel (cut with cove bit on the router table) to hold pens and pencils that I cut into a 1/2" piece of oak. This piece is set into a rabbet on the front edge of the melamine table and comes flush with the table top.

Cove cut into pen holder blank - final width trimmed on table saw after cutting cove on router.

Rabbet cut into table top with dado blade and sacrificial fence on the table saw.

Table top in place, with pen holder set into rabbet. All comes flush to the top.


Completed Table below
















Monday, September 3, 2012

Kitchen Cabinets

I built a 12' span of floor cabinets for our kitchen including a butcher block counter top (purchased as one slab)
 - Solid Cherry face frames and door/drawer frames
 - Pre-finished maple plywood cases
 - Frame and panel doors and drawers with pre-finished cherry plywood
 - Box jointed drawer boxes from solid cherry and maple, plywood bottoms
 - Blum tandem undermount drawer slides - full extension, soft close.
 - Finish: one coat sealer, three coats Urethane topcoat. Counter top finish: four coats Waterlox.

 






Completed Cabinetry




School Bench

The lastest project is a bench for Wendy's school that kids can stand on to reach the SmartBoard and provides storage under the hinged lid. And yes it is painted bright green! But it's for an elementary school.

 - Popular frame and plywood panels
 - Partial wrap piano hinge
 - Breadboard Top
 - Two coats of paint





Sunday, March 18, 2012

Floating Nightstands

My current project entails two floating nightstands made from Walnut. Here are some specs:
  • Walnut for the case top and sides and for the drawer front
  • Maple for the case back and drawer sides, back and bottom.
  • Stands will attach to wall with two keyhole slots on the back
  • Pencil roll detail milled into the side tops
  • Biscuits used to attach case sides and top and back
  • Dovetail joinery on the drawer front
  • Drawer runs on 1/2" runners
Stock preparation

simple taper jig from scrap 1/2" particleboard for the case sides

dry fit of one stand

Process for making the pencil roll on the sides below. Starts with a cove bit on the router, moves to simple chisel work.






 Two stand cases completed